Toggle Type Double Station Multiple Head Custom Design Shaped Mould Blow Molding Machine for PP Chemical Bottles

• Type: Extrusion Blow Molding Machine
• Raw Material: HDPE
• Making Method of Parison: Extrusion-Blow Molding
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Model NO.: DSB65I
• Station: Single or Double
• Max. Product Volume: 5L
• Screw Diameter: 65mm
• Company Attribute: Manufacturer
• Machine Lifespan: >20 Years
• Delivery Time: 55days
• Warranty: 1 Year
• Export Port: Shanghai
• Voltage: Customer Specified
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Extrusion Motor Power: 1.5kw
• Oil Pump Motor Power: 5.5kw
• Extrusion Heating Power: 12kw
• Head Heating Power: 5.7kw
• Cooling Fan Power: 0.42kw
• Transport Package: Film Packing
• Specification: DSB65
• Trademark: DAWSON
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477301000
• Production Capacity: up to Product

Product Description

DAWSON MACHINERY & MOULD GROUP
***EXTRUSION BLOW MOLDING MACHINE EXPERT***

Our customers are all around the world.
 
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....


Automatic Extrusion Blow Molding Machine DSB65I

 

 

Automatic Extrusion Blow Molding Machine DSB65I

u   Product: 0~5 L Bottles

u   Power supply: 380/220v 50/60 Hz Tri-phase

u   Die head number: Single / Double

u   Suitable raw material: PE, PP, PVC, PS, PETG

u   Output capacity: 140~160 pcs/h (5L) / with single head

                               300~320 pcs/h (1L) / with double head

 

SPECIFICATIONS	UNITS		DSB65 SERIERS
Max container capacity	L		5
Number of die heads	Set		1
Dry cycle time	Second		5
Machine dimension (L*W*H)	M		3 *1.9 *2.4
Total weight	Ton		3.5
CLAMPING UNIT
Clamping force	KN		68
Platen opening stroke	mm		200-500
Platen size	mm		360*390
Max mould size (W*H)	mm		390*390
Mould thickness	mm		210-300
Platen moving distance	Mm		440
POWER
Extrusion motor power	KW		15
Oil pump motor power	KW		5.5
Extrusion heating power	KW		12
Head heating power	KW		5.7
Cooling Fan power	KW		0.42
Total power	KW		38.62
Average power consumption	KW		21
EXTRDER UNIT
Screw diameter	mm		65
Screw L/D ratio	L/D		24
Plasticizing capacity	Kg/hour		75~80
Number of heating zone	Zone		3
Extruder heating power	KW		12
Extruder driving power	KW		15
Cooling Fan No			3
Fan power	KW		0.42
DIE HEAD
Head type	Continuous extrusion head
Head No	1	2		3	4
Central distance / mm	-	160		110	85
Max die diameter / mm	150	80		50	30
Heating zong No	2	3		4	5
Heating power	5.7	4.8		5.2	6.5

Service Process

1.Communication
Good communication with our customers to know the target product detais, output demands, confirm the most suitable blow molding machine models and provide whole project quotations.
2.Mould design
After confirmed the product, our engineers will provide the professional 3D drawing as per your samples, and we can also help you design the bottles as per your own idea or based on our own samples.
3.Drawing confirmation
After finalizing the drawings, we will send to you for approval, only after your approval& signature we will officially start the mould& all project.
4.Machine and mould production
After customer confirm and sign the drawing, we will start the production proces, from sheet-metal process, CNC fine machining, machine assembly, painting, to electrical installing, machine& mould testing, product testing...
5.Testing
We provide sufficient raw materials for each customer's project, to make enugh testing in our factory for both machine and moulds. It will 100% guarantee that there is no any problem before delivery to customer's factory.
6.Product inspection
After mould tested, we will do inspections to dimensions, appearance, cap sealing, thickness, filling lever, drop testing, leakage testing, screw testing...so on, to ensure the finishing is 100% as per original sample.
7.Sending samples
After mould tested, we will send the samples to our customer for approval, also will attach a testing report of machine&  mould, to make our customer know parameters like cycle time, production capacity, botttle weight, thickness...so on.
8.Packing delivery
Blow molding machine are packed with plastic film; auxiliary machines and spare parts are packed with wooden boxes. The loading to containers is done according to weight balance, every package's position is fixed in containers to avoid moving. The photos of whole delivery will be sent to our customers for reference.
9.Customer acceptance
After customer received our machine, just arrange to prepare the air, water& electric connections. Then arrange 2~3technical people who had experiences in plastic machinery filed, especially blow molding machine or injection molding machine. They will be trained by our engineers later.
10.Installation and training
We will send the engineers to customer's factory, to test run the machine until it is running in normal state. Customer will bear the round-trip air tickets, accommodating, hotel and technology fee. We will also help customer training their operator how to operation and maintenance machines, make sure they can operate our machine independently.

Type of Blow Molding Machine

Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.

EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:

1. Continuous Extrusion Equipment

• Rotary wheel blow molding systems
• Shuttle machinery

2. Intermittent Extrusion Machinery

• Reciprocating screw machinery
• Accumulator head machinery

Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.

Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.

Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers.

Plastic machines we provide ....

Extrusion Blow Molding Machine

Injection Blow Molding Machine

PET Blow Molding Machine

Injeciton Molding Machine

Injection Stretch Blow Molding Machine
 

Applictions ....

Chemicals : Pesticide bottles and industrial buckets, chemical buckets and other hollow blow-molded buckets.

Cosmetics&Pharmaceuticals : Vaccine bottles, medicine bottles, medical bed boards, cosmetic boxes, jars and vaseline bottles and other plastic machinery products used in cosmetic and medical fields.

House hold : Plastic empty blow-molded bottles, plastic containers, such as shower gel bottles, shampoo bottles, body lotion bottles, laundry detergent bottles, cleaning supplies bottles, hand sanitizer bottle, disinfectant bottle, alcohol disinfectant bottle etc. that are often used in daily life.

Indoor & outdoor : Plastic products are widely used, such as plastic hollow flower pots, plastic watering cans, plastic pet houses, plastic cold storage boxes, plastic children's toys, plastic-bus chairs, plastic tables and chairs, plastic trash cans, plastic traffic cones, plastic life buoys, plastic floats , Plastic buoys, plastic mannequins, etc., plastic machinery products can be seen everywhere.

Food & Beverage : The common applications of plastic products in the food and beverage industry are ketchup bottles, soy sauce bottles, honey bottles, mustard sauce bottles, milk bottles, yogurt bottles, juice bottles, alcohol bottle etc. Baby bottles are also common in plastic machinery in the beverage and food industry Applications.

Lubrication : The most common applications for hollow extrusion blow molding machines are lubricating oil barrels, 1L 2L lubricating oil bottles, 5L 10L cans, 10L 20L 25L to 30L lubricating oil Jerry can, and even 60L ~ 250L large barrels.

Automotive : The application of plastic products also accounts for a large part of automobile parts, such as plastic parts in automobile engines, plastic automobile safety stalks, plastic door handles, plastic car lamp housings, etc.