500L 1000 Liters IBC Tank Making Machine Plastic Container Totes Blow Molding Moulding Machine

Product Description

 

Product Description

DAWSON MACHINERY & MOULD GROUP

1000L IBC Tank Inner Bottle Manufacturing Extrusion Blow Molding Machine

 

DMB-1000L extrusion blow molding machine is suitable for producing 500-1000L IBC Tanks. Equipped with special designed screw suitable for UHMWPE material, with uniform plastication, and no temperature rise, which shorten the IBC tank forming cycle. It's production capacity can reach over 500pcs/day.

Manufacturing IBC tanks, changing color is a common procedure, using our special designed die head, you can shorten the color changing time, save power energy. One IBC tank use 8kw electricity.

The whole blow molding machine is equipped with bilingual operation panel and automatic configuration from world famous brands to realize the advantages of simple operation and high automation.

 

IBC tank 1000 liters also called 1000 litre plastic ibc bulk container is widely used in the chemical filling and transportation
fields. Compared with other round plastic drums, 1000 litre ibc container helps save more space in storage. And it can be recycled for many times. Multi-layers plastic ibc containers are also popular. The outer layer of the 1000l square plastic ibc tank can be with dark color, the blue ibc tank container and black ibc containers are to protect the liquid stored inside from light, to avoid the liquid going bad, and the inner layer using virgin material, will not pollute the stored content.

Our IBC tank specialized blow moulding machine, not only suitable for manufacturing ibc container 1000l, also suitable for
producing ibc tank 500 liters, just by changing the interchange part of 1000L ibc tank mould to 500l ibc container.
We have single layer, double layer & three layer plastic ibc tank blow moulding machine, the multi-layer plastic ibc tank blow moulding machine can meet your production demand for different application 1000l ibc inner bottle, whether you want to produce 1000 liter ibc for solvent, 1000l plastic ibc tank food grade, 1000ltr ibc container tank for water storage, ibc tank for ethanol and methanol, ibc tank for alcohol, ibc container for cooking oil, etc. Especially the three layers ibc production equipment extrusion machine, we can add the mixed material into the middle layer, virgin material to the inner layer and material with masterbatch for the outer layer.

We have supported customers for more than 50sets IBC inner bottle making machine, besides the HDPE plastic ibc tank manufacturing machine, we also provide ibc cage making machine, the equipments for the IBC container steel frame manufacturing.
Besides, we can provide the steel pipes, plastic ibc tank container fitting valves for different standard, types and applications.
Such as split type S60×6 Male thread ball valve, Integrated Type S60×6 Male Ball Valve, Welded Type S60×6 Male Ball Valve, Welded Type NPS Male Ball Valve, Integrated Type S60×6 Male Butterfly Valve, Split Type S60×6 Male Butterfly Valve, Welded Type S60×6 Male Butterfly Valve, we use PTFE material for the valve seat, because of PTFE material nonstick & anti-corrosive feature, enables the valve keep clean for sticky food grade liquid, and with longer lifespan. And for the thread valves, we use different material seal rings, there are EPDM, FKM and NBR material for different type of liquid. Besides the valves, we also have DN150mm, 6 Inch IBC inner tank normal cover and ventilation cover, ibc tank accessories, ibc tank fittings & ibc tank adapter.

 

 

Machine Model		Max. Bottle size	Production forecast
DMB-1000L	Single Station Accumulator Head	1200L	20-25 BPH

 

Technical Parameters

 

 

Name	Units	DMB-1000L
Max.product volume	L	1200L
Screw diameter	MM	120
Screw drive power	KW	132
Output of HDPE	KG/H	500-550
Oil pump drive power	KW	42
Clamping force	KN	2200
Max.size of mold	MM	1700× 1800
Template size	MM	1800×1800
Mold stroke	MM	1100-3300
Size of machine	L×W×H	11×7×7
Weight of machine	TON	65

 

Machine Advantages

Clamping System

Clamping system adopts new patented design two-rod clamping unit.

Reliable mold locking, uniformity mold force, larger mould space, mould installation is more convenient.

Machine adopts linear rolling quideline with feature of small friction.resistance, good motion characteristic, the high pre-cision mould clamping.

 

Adopts linear displacement transducer, precision and reli-able position control,good repeatability, convenient setting.

Inclined two-rod clamping type let machine produce bigger products.

Extrusion System
 

The inner and outerlayer L/D is 30:1,so the extrusion system has a wide material adaptability, high quality plasticizing effect, it is appropriate to process the polyethylene polymer materials.

Plasticizing capacity is higher than similar machine; main parts of barrel and screw adopts good quality nitriding alloy steelwhich has high hardnessand long service life.

Barrel has a force feeding groove

 

The type of screw is new; it can choose milling type,barrier typesplit-flow type according to different material..

High quality hard tooth reducer work steady with lower noise

Driving power adopts DC or AC frequency conversion motor. withhigh-powered governing system, rotation speed is steady and power is strong

lnstall platformof extrusion systemand die can dolly movesand save
the upper space of clamping device, mould changing is much easier.

Control System

Electrical control system adopts B&R high performance comput-er-controlsystem as the whole system controlpart

Use new type multi-button human-machine operation panel

lt realize parison thicknesscontrol,  parameter setting, alarm dis-play and order transmission.

This system has open type structure, modular design and field bus interfacenusing the European standard control module, make production and management more convenient

Control has high stability and reliability

Blowing System

Bottom blowing device has twice fluctuation,expansion, pre-clip
and other functions

Flexible confiqured blow head:and expanding rod can adapt to technical requiremients of different products creative design blow head has fluctuate function, it does not damage the uniform thickness of mold barrelmouth, to ensure product quality.

 

Blowing type can realize upper blow, bottom blow, side-blow
various forms.

Blowing stereotypic can achieve high pressure, low pressure and
cycling blowing type.

 

Customer Photos

 

Our professional blow molding machine workshop...

High Quality Blow Molding mould

In the process of plastic blow molding, the mold is a very important part. A good blow mould can make the product production more smoothly, and a good blowing mold can also make the finished product more flexible and beautiful.
We have our own mold production workshop, using high configuration equipment and mold engineers with 16 years of technical experience to customize blow molding mold for you.

- We use the best stainless steel S136H or Aluminium alloy 7075# as mould main material- Necking plate use JAPAN DC53 Heat treatment to HRC62
- Double neck design available to change in future as a spare part necking
- All mould can be made auto-deflashing or manual deflashing as per customer requests
- Perfect mould cooling design to ensure the best moulding preformace
- Available to provide 2D & 3D product drawing for customers
- Available to send samples to customer for approval the product quality
- We had already made moulds for TOTAL,SHELL,GULF,BMW,YAMAHA,MOBIL,TOYOTA,MENGNIU,

 

HYUNDAI,MENTHOLATUM,UNILEVER,LEE KUM KEE...

 

Company Profile

 

DAWSON MACHINERY & MOULD GROUP

 

Our customers are all around the world.

 

Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India,

Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia,

Venezuela, Peru....

 

We have our own service team in

Saudi Arabia, Colombia, Panama, South Africa ...

DAWSON MACHINE & MOULD GROUP

located in Zhangjiagang city, have more than 20 years' experience in the field of plastic machinery,

blow molding machine, injection molding machine, PET blow molding machine, injection blow molding machine, during the past 20 years, we always force our energy into new areas of plastic machinery,

plastic packaging machinery, to update the technology, to learn advanced experience,

to confirm new theory and new design, we are forming a unique competitive advantage of our owns.

 

The machines from our company carry good quality and effective after-sales service, upon the market,

customers from more than 65 countries, we provide complete solution for your plastic industry business,

as well as all sorts of technical support & after-sale services!

 

DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
 

 

Our service

 

 

FAQ

 

Q: Can we visit your factory?

Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up at the Airport. (or Hongqiao International Airport. ) We also support online visiting by video.

Q: How can we know the production cost for a IBC tank?

Contact with us, we will list the production cost for all the auxiliary equipments. Further more, we also can help you check the production cost for the cage outside and the purchasing cost for the IBC tank spare parts.

Q: Do you provide any spare parts with machine?

Yes, we offer all necessary spare parts before shipment.(contact us for packing list )

Q: How about your after-sale service ?

We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.

Q: What is the lead time?

For this machine, the delivery time is 90-100 working days.

Q: What is the warranty period for your machine ?

12 months warranty for components and technical support .

Q: How can we install the machine when it arrives?

We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.

 

Q:How long it will take to install the DMB1000L machine?

 

Because our machine is with modular design, so it's easy for the assembling, so the machine can be finished installation in one day.

 

Q: What's DAWSON's advantage?

DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save
a lot of cost and time.

DAWSON will be your reliable friend in China, and we will always do our best to give you max support!