DAWSON MACHINERY & MOULD GROUP
***EXTRUSION BLOW MOLDING MACHINE EXPERT***
Our customers are all around the world.
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....
Automatic Extrusion Blow Molding Machine TCY75II-1
Product Description
Automatic Extrusion Blow Molding Machine TCY75II-1
1. Suitable products
0~5L HDPE, PP bottles
Applications: milk/ yogurt bottles, food pack containers, plastic jars, chemical bottles, cosmetic bottles, lubricant oil bottles, household bottles, detergent bottles, shampoo bottles, oil bottles...
2. Station
The machine is double station single head, cycle time 19s,
per hour can make 190pcs bottles, and per day can make 4560pcs bottles,
If customers do not need this much production, we also have single station single head machine, per day it can make 3600pcs.
( our engineers will make complete solutions according to customers bottle and capacity demands.)
3. Die head
This machine is using single die head to make 2~5L bottles,
However, the die head can also be changed to double die head, triple die head and 4 head to be able to make other smaller size bottles.
Single die head (2~5L)
Double die head (0~2L)
Triple die head (0~750ml)
Four die head (0~500ml)
Changing the die head system takes around 1.5~3h, this also included heating time.
4.Mould - Aluminium 7075# inserted beryllium copper
the best blow molding mould material, aluminium mould has good cooling, and beryllium copper is very durable as well.
5.Parison control system is a program to change the parison thickness,As the plastic is extruded from the die head,the programming can:
1. Reduce the plastic used
2. Improved wall thickness distribution
3. Reduce cooling time
Do we have to use MOOG parison system?
No, We also have many customers they do not use MOOG parison control system, as on our machine's die head, we also can manually adjust the die gaps, from which it can also control the thickness and weight of bottles.
MOOG is more precision, and more easy to do the adjust. It also depends on your ending customer demands and markets.
But for some special designed blow molding items & accumulation type blow molding machines, MOOG is indispensable, it has to use MOOG.
Our servo motor is using JAPAN SERIES.
Which is one of the best & most reliable servo system for hydraulic.
FEATURES
1. Energy Saving
Energy savings at least 40% greater than conventional fixed displacement pump systems (The energy-saving effect varies depending on the operation conditions.)
2. High Accuracy with Simple Operation
High-Accuracy servo control according to analog pressure (P) / flow rate (Q) voltage commands
3.Longer life for hydraulic units & O sealings
MOOG Servo motor due to its instant reaction speed, it does not require always running like traditional induction motor, so the hydraulic oil temperature is lower, which protect the hydraulic units and O-rings to use more longer life.
4. Faster Shipping Adjustment
Simple adjustment to start a trial run on the machine, meaning a shorter adjustment time
5. Improving the Working Environment
Reduced noise during operation
6. Exceeds Standard of High Efficiency Motor regulation
Incorporating a motor dedicated to servo-based rotational speed control
Since no induction motor is used, the maximum discharge rate of the pump does not fluctuate depending on the power supply frequency, making it unnecessary to adjust the machines' maximum speed for each shipping destination.
Product Parameters
High quality mould
In the process of plastic blow molding, the mold is a very important part. A good blow mould can make the product production more smoothly, and a good blowing mold can also make the finished product more flexible and beautiful.
We have our own mold production workshop, using high configuration equipment and mold engineers with 16 years of technical experience to customize blow molding mold for you.
- We use the best stainless steel S136H or Aluminium alloy 7075# as mould main material- Necking plate use JAPAN DC53 Heat
treatment to HRC62
- Double neck design available to change in future as a spare part necking
- All mould can be made auto-deflashing or manual deflashing as per customer requests
- Perfect mould cooling design to ensure the best moulding preformace
- Available to provide 2D & 3D product drawing for customers
- Available to send samples to customer for approval the product quality
- We had already made moulds for TOTAL,SHELL,GULF,BMW,YAMAHA,MOBIL,TOYOTA,MENGNIU, HYUNDAI,MENTHOLATUM,UNILEVER,LEE KUM KEE...
Company Profile
Our customers are all around the world.
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....
We have our own service team in
Saudi Arabia, Colombia, Panama, South Africa ...
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
blow molding machine, injection molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience,
to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
Customer Feedback
After Sales Service
FAQ
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong
International Airport. We can
pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with
quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical
support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers
products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the
customer's employees.
Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we
can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save
a lot of cost and time.
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
| Type of Blow Molding Machine |
Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.
EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:
1. Continuous Extrusion Equipment
- Rotary wheel blow molding systems
- Shuttle machinery
2. Intermittent Extrusion Machinery
- Reciprocating screw machinery
- Accumulator head machinery
Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.
Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.
Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers. |
| Plastic machines we provide .... |
Extrusion Blow Molding Machine
Injection Blow Molding Machine
PET Blow Molding Machine
Injeciton Molding Machine
Injection Stretch Blow Molding Machine |
| Applictions .... |
Chemicals : Pesticide bottles and industrial buckets, chemical buckets and other hollow blow-molded buckets.
Cosmetics&Pharmaceuticals : Vaccine bottles, medicine bottles, medical bed boards, cosmetic boxes, jars and vaseline bottles and other plastic machinery products used in cosmetic and medical fields.
House hold : Plastic empty blow-molded bottles, plastic containers, such as shower gel bottles, shampoo bottles, body lotion bottles, laundry detergent bottles, cleaning supplies bottles, hand sanitizer bottle, disinfectant bottle, alcohol disinfectant bottle etc. that are often used in daily life.
Indoor & outdoor : Plastic products are widely used, such as plastic hollow flower pots, plastic watering cans, plastic pet houses, plastic cold storage boxes, plastic children's toys, plastic-bus chairs, plastic tables and chairs, plastic trash cans, plastic traffic cones, plastic life buoys, plastic floats , Plastic buoys, plastic mannequins, etc., plastic machinery products can be seen everywhere.
Food & Beverage : The common applications of plastic products in the food and beverage industry are ketchup bottles, soy sauce bottles, honey bottles, mustard sauce bottles, milk bottles, yogurt bottles, juice bottles, alcohol bottle etc. Baby bottles are also common in plastic machinery in the beverage and food industry Applications.
Lubrication : The most common applications for hollow extrusion blow molding machines are lubricating oil barrels, 1L 2L lubricating oil bottles, 5L 10L cans, 10L 20L 25L to 30L lubricating oil Jerry can, and even 60L ~ 250L large barrels.
Automotive : The application of plastic products also accounts for a large part of automobile parts, such as plastic parts in automobile engines, plastic automobile safety stalks, plastic door handles, plastic car lamp housings, etc. |
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