Auto Deflashing Multiple Cavities Plastic Small Bottles Customized Mould Extrusion Blow Molding Machine

• Customization: Available
• Type: Extrusion Blow Molding Machine
• Raw Material: PE
• Model NO.: ABLB75II
• Making Method of Parison: Extrusion-Blow Molding
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Screw Diamater: 75mm
• Max Volume: 8L
• Condition: New
• Company Attribute: Manufacturer
• Delivery Time: 60 Days
• Machine Lifespan: >20 Years
• Warranty: 1 Year
• Weight: 7.2 Tons
• Screw L/D Ratio: 24 L/D
• Screw Heating Capacity: 6 Kw
• Output of HDPE: 100kg/H
• Clamping Force: 78kn
• Max.Size of Mold: 188-600mm
• Voltage: Customer Specified
• After-Sales Service Provided: Engineers Available to Service Overseas
• Transport Package: Film Packing
• Specification: ABLB75II
• Trademark: DAWSON
• Origin: Zhangjiagang Jiangsu
• HS Code: 8477301000
• Production Capacity: up to Product

Product Description

DAWSON MACHINERY & MOULD GROUP
***EXTRUSION BLOW MOLDING MACHINE EXPERT***

Our customers are all around the world.
 
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....

Automatic Extrusion Blow Molding Machine ABLB65/75

 Automatic Extrusion Blow Molding Machine ABLB75

ABLB75 full-automatic bottle making machine is specially designed for plastic chemical bottles,medical bottles,lubricant oil bottles,cosmetic bottles,and other small plastic bottles not over than 5Liters.

1. Suitable products
0~5L  HDPE, PP bottles
Applications: milk bottles, food pack containers, jars, chemical bottles,
Lubricants bottles, household bottles, detergent/shampoo bottles, oil bottles.

2. Station
This machine can be double station or single single station, depends on your output demands.

3. Die head
This machine when using single die head, can make 2L to 5L bottles,
, the die head can also be changed to double die head.

Single die head   (2~5L)
Double die head (0~2L)


Changing the die head system takes around 1.5~3h, this also included heating time.

4.Mould - Aluminium 7075# inserted beryllium copper
the best blow molding mould material, aluminium mould has good cooling, and beryllium copper is very durable as well.

( we also provide S50c, P20, S136 material for you to choose, mould can be auto-deflashing or without auto-deflashing.)



5. MOOG 100 Point Parison control system is a program to change the parison thickness,As the plastic is extruded from the die head,the programming can:
1. Reduce the plastic used
2. Improved wall thickness distribution
3. Reduce cooling time


Do we have to use MOOG parison system? 
No, We also have many customers they do not use MOOG parison control system, as on our machine's die head, we also can manually adjust the die gaps, from which it can also control the thickness and weight of bottles.
MOOG is more precision, and more easy to do the adjust. It also depends on your ending customer demands and markets.
But for some special designed blow molding items & accumulation type blow molding machines, MOOG is indispensable, it has to use MOOG.


 

Our servo motor is using ITALY PHASE SERVO MOTOR.
Which is one of the best & most reliable servo system for hydraulic.

FEATURES
1. Energy Saving
Energy savings at least 40% greater than conventional fixed displacement pump systems (The energy-saving effect varies depending on the operation conditions.)
2. High Accuracy with Simple Operation
High-Accuracy servo control according to analog pressure (P) / flow rate (Q) voltage commands
3.Longer life for hydraulic units & O sealings
MOOG Servo motor due to its instant reaction speed, it does not require always running like traditional induction motor, so the hydraulic oil temperature is lower, which protect the hydraulic units and O-rings to use more longer life.

4. Faster Shipping Adjustment
Simple adjustment to start a trial run on the machine, meaning a shorter adjustment time
5. Improving the Working Environment
Reduced noise during operation
6. Exceeds Standard of High Efficiency Motor regulation
Incorporating a motor dedicated to servo-based rotational speed control
Since no induction motor is used, the maximum discharge rate of the pump does not fluctuate depending on the power supply frequency, making it unnecessary to adjust the machines' maximum speed for each shipping destination.
 

Automatic Extrusion Blow Molding Machine ABLB75II

u   Product: 0~5 L Bottles

u   Power supply: 380/220v 50/60 Hz Tri-phase

u   Die head number: Single / Double

u   Suitable raw material: PE, PP, PVC, PS, PETG

u   Output capacity: 220~240 pcs/h (5L) / with single head

                               450~480 pcs/h (1L) / with double head

 

Basic parameters	Suitable material	PE.PP,PVC,PS,PETG,so on
	Max volume	5L (Single head)
	Output capacity	220~240 pcs/h
	Size	3.8×2.3×2.5(M)
	Weight	4.8T
system	Specification	Parameters		Note
Plasticizion system
	Summarize	High efficient low power consumption plasticizion system,transducer control,self-protect function when started at low temperature
	Reducer	Material of Gear box body: HT200 Material of gear: ZG35CrMo Material of bearing: 42CrMo Heat treatment of Gear: Quenching		Brand: GuoTai (The best Gearbox supplier in China)
	Screw	∮75mm,L/D ratio 25/1, Material: 38CrMoALA  Nitriding heat-treatment  Cooling by cooling Fan		Cooling system available
	Plasticization	100Kg/H		HDPE
	Heating Zone	3-4 Aluminum Heater		Automatic heating
	Heating power	4KW/H
	Extrusion Motor	Three phase asynchronous motor (380V,50HZ) 30HP		Brand: Siemens
	Cooling Fan	3-4zone		Automatic cooling
Extrusion system
	Summarize	High-grade alloy steel, center feeding Avaible to change to double die head or thriple die heads
	Die head number	Single head for 5L / double head for 1L
	Center distance of die heads	130mm or 160mm for Double die head 75mm or 80mm for Four die head
	Die head	Material of the die Head:38CrMoAlA+40Cr+45# Steel Die head corn mirror degree		We provide complete set die for each sample free
	Heating	3-4   Stainless steel heating cycle With Plug type heater High quality thermocouple for temperature checking		Plug type heater more easy and convinient for changing die heads
	Heating power	3~5KW
Clamping system	Automatic Lubricant system for clamping system
	Clamping force	80KN
	Template distance	150~560mm
	Max mould size	400X450mm
	Platen moving stroke	520mm
	Lubrication	Equiped with automatic lubrication system
Electric system	Summarize	PLC+ touch screen(man-machine interface)standard extrusion blow molding machine controlling system(AUTO monitoring, fault-alarm, auto counting ,auxiliary function available)		SIEMENS or MITSUBISHI PLC System + TOUCH SCREEN
	Operate interface	Touch screen, automatic self-diagnose alarm system
	Temperature control	Automatic temperature control module		SIEMENS OR MITSUBISHI MODULE
	Electrical parts	Schneider electricals & Omron relay
	Electric protection	Ampere overload, electric short circuit self-protection function
	Parison controller	JAPAN MOOG 100 points parison controller + Moog servo Valve + stainless oil tank + oil pipes & fittings (Optional : 10500 USD/ complete set if needed )
	Invertor	DELTA (TAIWAN) 380V50HZ One for main screw + another for lever line screw
Hydraulic system	Summarize	Multiple function hydraulic integrated block Proportional control, high efficient
	Oil pump motor	Three phase asynchronous motor (380V,50HZ) 7.5kw
	Oil pump	Imported double pump
	Valves	JAPAN YUKEN Hydraulic valves
	YUKEN Hydrulic valve Precision control More safe and easy to operate and maintenance Also YUKEN series avoid any leakage problem both inner or outter, which makes the all operation reliable and safe.
	O-sealings	High quality O-sealings		We provide spare parts for each sealings
	Oil pipes	Double layer overpressure resistant
	System pressure	LP 100 bar / HP 130 bar    Threads of hydraulic block use of screw joint GE(ISO 1179)
	Cooling system	Separate water cooling cycle, oil cooler cooling system High quality Oil cooler
Pneumatic system	Summarize	Taiwan AIRTAC pneumatic system
	Air pressure	0.8Mpa
	Air displacement	0.8M3/min
	Electromagnetic valve	AIRTAC
Cooling system	Summarize	Separate cooling system of mould, barrel and oil system
	Cooling medium	Water
	Water flow	80L/min
	Water pressure	0.3-0.6MPa

 




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Type of Blow Molding Machine

Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.

EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:

1. Continuous Extrusion Equipment

• Rotary wheel blow molding systems
• Shuttle machinery

2. Intermittent Extrusion Machinery

• Reciprocating screw machinery
• Accumulator head machinery

Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.

Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.

Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers.

Plastic machines we provide ....

Extrusion Blow Molding Machine

Injection Blow Molding Machine

PET Blow Molding Machine

Injeciton Molding Machine

Injection Stretch Blow Molding Machine
 

Applictions ....

Chemicals : Pesticide bottles and industrial buckets, chemical buckets and other hollow blow-molded buckets.

Cosmetics&Pharmaceuticals : Vaccine bottles, medicine bottles, medical bed boards, cosmetic boxes, jars and vaseline bottles and other plastic machinery products used in cosmetic and medical fields.

House hold : Plastic empty blow-molded bottles, plastic containers, such as shower gel bottles, shampoo bottles, body lotion bottles, laundry detergent bottles, cleaning supplies bottles, hand sanitizer bottle, disinfectant bottle, alcohol disinfectant bottle etc. that are often used in daily life.

Indoor & outdoor : Plastic products are widely used, such as plastic hollow flower pots, plastic watering cans, plastic pet houses, plastic cold storage boxes, plastic children's toys, plastic-bus chairs, plastic tables and chairs, plastic trash cans, plastic traffic cones, plastic life buoys, plastic floats , Plastic buoys, plastic mannequins, etc., plastic machinery products can be seen everywhere.

Food & Beverage : The common applications of plastic products in the food and beverage industry are ketchup bottles, soy sauce bottles, honey bottles, mustard sauce bottles, milk bottles, yogurt bottles, juice bottles, alcohol bottle etc. Baby bottles are also common in plastic machinery in the beverage and food industry Applications.

Lubrication : The most common applications for hollow extrusion blow molding machines are lubricating oil barrels, 1L 2L lubricating oil bottles, 5L 10L cans, 10L 20L 25L to 30L lubricating oil Jerry can, and even 60L ~ 250L large barrels.

Automotive : The application of plastic products also accounts for a large part of automobile parts, such as plastic parts in automobile engines, plastic automobile safety stalks, plastic door handles, plastic car lamp housings, etc.