Full Automatic Mineral Water Bottles Blow Molding Machine

• Type: Stretch Blow Molding Machine
• Raw Material: PET
• Making Method of Parison: Stretch Blow
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Model NO.: YCQ
• Product Name: Pet Bottle Blow Molding Machine
• Application: Beverage Bottle, Oil Bottle
• Condition: New
• Automatic: Fully Automatic
• Warranty: One Year
• Technical Service: 24 Hours/365 Days Online
• Cavities: 2, 4, 6, 8, 10, 12
• Controlled by: PLC
• Blowing Cylinder: Festo
• Moulding Closing and Opening Cylinder: Festo
• Value: Festo
• Revolve Cylinder: SMC
• PLC: Mitsubishi
• Touch Screen: Hitech
• Switch: Omron
• Transport Package: Nude Package/as Customers Request
• Specification: YCQ
• Trademark: DAWSON
• Origin: Zhangjiagang Jiangsu
• HS Code: 8477300000
• Production Capacity: as Per Samples

Product Description

DAWSON MACHINERY & MOULD GROUP

Our customers are all around the world.
 
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....

Water bottle PET blow molding machine
!! HIGH SPEED !!
YCQ Water bottle blow molding machine with 2~8 cavities is specially designed to produce water bottole, PET bottle with high heat resistance for hot filling package such as juice and tea. It adopts multiple blowing to reduce the residual stress, as result shaped bottle has slight shrinkage during hot filling. 

In addition, crystallization varies with different mold design, as a result, the PET bottle produced can stand temperature over 90°C depending on the type of PET material with different crystallization rate. The neck up blowing mode protects the bottle preform from damage during blowing and ensures stable performance. With high strength, good transparency and low production costs, abundant material resource, YCQ plays a big role in hot filling package market. 

Technical Parameter
Automatic Type Machine

Model	Item	YCQ-2	YCQ-4	YCQ-6	YCQ-8
Productivity	Depend on bottle design	2400-3000PCS/H	3500-4500PCS/H	5500-6500PCS/H	8000-9000PCS/H
Product type	Volume	0.1-2.0L	0.1-2.0L	0.1-2.0L	0.1-2.0L
	Body diameter	≤100mm	≤100mm	≤100mm	≤100mm
	Height	≤310mm	≤310mm	≤330mm	≤330mm
	Neck diameter	≤38mm	≤38mm	≤38mm	≤38mm
Mold	Cavity	2	4	6
	Mold thickness	240mm	240mm	240mm	240mm
	Mold volume	260*240*370mm	510*240*360mm	640*240*360mm	640*240*360mm
Main machine power	Electrical source power	380V/220V 50/60HZ	380V/220V 50/60HZ	380V/220V 50/60HZ	380V/220V 560/60HZ
		3Phase	3Phase	3Phase	3Phase
	Rated power	25kw	49kw	73kw	97kw
	Really use power	6.5kw	13kw	25kw
Air system	HP air compressor	1.6m³/min3.0Mpa	3.0m³/min3.0Mpa	6.0m³/min3.0Mpa	6.0m³/min3.0Mpa
	LP air compressor	1.0m³/min1.0Mpa	1.6m³/min1.0Mpa	2.0m³/min1.0Mpa	23.0m³/min1.0Mpa
	Air tank	0.6m³3.0Mpa	0.6m³3.0Mpa	1.0m³3.0Mpa	1.0m³3.0Mpa
	Air dryer	1.0m³/min3.0Mpa	2.0m³/min3.0Mpa	6.0m³/min3.0Mpa	6.0m³/min3.0Mpa
Cooling water	Water Chiller	3HP	3HP	5HP	8HP
Machine	Size(L*W*H)	1900*1280*1930mm	1900*1860*1930mm	4100*1400*1800mm	4100*2200*1800mm
	Weight	2000kg	3600kg	4200kg	5800kg
Preform unscrambler	Size(L*W*H)	2000*950*2480mm	2000*950*2480mm	2000*950*2480mm	2000*950*2480mm
	Weight	500kg	500kg	500kg	500kg

 

Semi type machine:

		UNIT	YCQ-12	YCQ-8	YCQ-1500	YCQ-1-20
	Theoretical output	Pcs/h	500	900	1800	90
Product	Volume	L	5.0	2.0	2.0	20
	Max.  height	mm	360	360	360	550
	Max. diameter	mm	120	105	105	300
Mould	Number of cavities	/	1	2	4	1
	Mould piate dimension(L*H)	mm	490*470	490*405	490*405	620*620
	Mould thickness	mm	250	220	220	380
	Mould opening stroke	mm	220	180	180	380
Electrical	Power	/	220_380V/50_60HZ	220_380V/50_60HZ	220_380V/50_60HZ	220_380V/50_60HZ
	Total power	KW	11	11	21	36
	Heating power	KW	10	10	20	37
Machine	Main body dimension(L*W*H)	m	1.5*0.65*2.0	1.5*0.65*2.0	1.5*0.65*2.0	2.1*0.75*1.6
	Main body weight	kg	600	550	550	900
	Pre-heater(L*W*H)	m	1.5*0.65*1.5	1.4*0.65*1.5	1.8*0.65*1.5	2.7*0.7*1.6

Machine Features

A. Stable performance with advanced PLC. 
B. Conveying preforms automatically with conveyor. 
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater. 
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus. 
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure. 
F. No contamination and low noise with the air cylinder to drive the action instead of the oil pump. 
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine. 
H. Strong clamping force with high pressure and double crank links to lock the mold. 
I. Two ways of operating: Automatic and manual. 
J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand. 
K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process. 
L. Contamination is avoided for the bottle body. 
M. Ideal effect of the chilling with the chilling system. 
N. Easy installation and starting. 
O. Low rejection rate: Less than 0.3percent. 

Machine Parts

Blowing Cylinder	Festo	Germany
Moulding Closing and Opening Cylinder	Festo	Germany
Value	Festo	Germany
Revolve Cylinder	SMC	Japan
PLC	Mitsubishi	Japan
Touch Screen	Hitech	Taiwan
Switch	Omron	Japan

Our service 

Installation service

When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.

The sample service

1.We can send you the video of the running machine.
2.You are welcome to come to visit our factory,and see the machine running.

Customized service 

1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.

After-sales service 

1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time. 
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6 .24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7 .12 Months guarantee and life-long technical support. 
8.Your business relationship with us will be confidential to any third party.
9. Good after-sale service offered, please get back to us if you got any questions.

Quality Control

We have the single quality department,that make sure the material of the raw materials is good,and ensure the machine running smoothly.

If you want to know more information about the product,You can send an inquiry, we will solve any of your problems and send you running vedio. 

 

Type of Blow Molding Machine

Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.
EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:
1. Continuous Extrusion Equipment

• Rotary wheel blow molding systems
• Shuttle machinery

2. Intermittent Extrusion Machinery

• Reciprocating screw machinery
• Accumulator head machinery

Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.
Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.
Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers.

Plastic machines we provide ....

Extrusion Blow Molding Machine

Injection Blow Molding Machine

PET Blow Molding Machine

Injeciton Molding Machine

Injection Stretch Blow Molding Machine

Applictions ....

Chemicals : Pesticide bottles and industrial buckets, chemical buckets and other hollow blow-molded buckets.

Cosmetics&Pharmaceuticals : Vaccine bottles, medicine bottles, medical bed boards, cosmetic boxes, jars and vaseline bottles and other plastic machinery products used in cosmetic and medical fields.

House hold : Plastic empty blow-molded bottles, plastic containers, such as shower gel bottles, shampoo bottles, body lotion bottles, laundry detergent bottles, cleaning supplies bottles, hand sanitizer bottle, disinfectant bottle, alcohol disinfectant bottle etc. that are often used in daily life.

Indoor & outdoor :  Plastic products are widely used, such as plastic hollow flower pots, plastic watering cans, plastic pet houses, plastic cold storage boxes, plastic children's toys, plastic-bus chairs, plastic tables and chairs, plastic trash cans, plastic traffic cones, plastic life buoys, plastic floats , Plastic buoys, plastic mannequins, etc., plastic machinery products can be seen everywhere.

Food & Beverage :  The common applications of plastic products in the food and beverage industry are ketchup bottles, soy sauce bottles, honey bottles, mustard sauce bottles, milk bottles, yogurt bottles, juice bottles, alcohol bottle etc. Baby bottles are also common in plastic machinery in the beverage and food industry Applications.

Lubrication : The most common applications for hollow extrusion blow molding machines are lubricating oil barrels, 1L 2L lubricating oil bottles, 5L 10L cans, 10L 20L 25L to 30L lubricating oil Jerry can, and even 60L ~ 250L large barrels.

 Automotive : The application of plastic products also accounts for a large part of automobile parts, such as plastic parts in automobile engines, plastic automobile safety stalks, plastic door handles, plastic car lamp housings, etc.

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