High Speed 0-5L Detergent Bottle Plastic Bottles Small for Stretch Blow Moulding Machines

• Type: Extrusion Blow Molding Machine
• Raw Material: HDPE
• Making Method of Parison: Extrusion-Blow Molding
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Model NO.: TCY75II-1
• Application: Bottles, Jars, Jerry Cans, Gallons, Containers
• Station: Single Station or Double Station
• Die Head: Single Head or Double Head
• Max. Product Volume: 5L
• Auto-Deflashing: with Auto-Deflashing
• Clamping Force: 68 Kn
• Mould: One Cavity or Two Cavity
• Suitable Material: HDPE, PP, PVC, PS, PETG, LDPE
• Sutiable: 0~5L Bottle
• Made in: China
• Platen Opening Stroke: 200-500 mm
• Platen Size: 360*470mm
• Max Mould Size (W*H): 390*470 mm
• Mould Thickness: 210-300 mm
• Platen Moving Distance: 440 mm
• Transport Package: Film Packing
• Specification: TCY75II-1
• Trademark: DAWSON
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477301000
• Production Capacity: 180~200 PCS/H

Product Description

DAWSON MACHINERY & MOULD GROUP
***EXTRUSION BLOW MOLDING MACHINE EXPERT***

Our customers are all around the world.
 
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....

Automatic Extrusion Blow Molding Machine TCY75II-1

1. Suitable products
0~5L HDPE, PP bottles
Applications: Milk bottles, food pack containers, jars, chemical bottles,
Lubricants bottles, household bottles, detergent/shampoo bottles, oil bottles.

 

2. Station
This machine can be double station or single single station, depends on your output demands.

3. Die head
This machine when using single die head, can make 2L to 5L bottles,
, the die head can also be changed to double die head.

Single die head (2~5L)
Double die head (0~2L)

Changing the die head system takes around 1.5~3h, this also included heating time.

4. Mould - Aluminium 7075# inserted beryllium copper
The best blow molding mould material, aluminium mould has good cooling, and beryllium copper is very durable as well.

( we also provide S50c, P20, S136 material for you to choose, mould can be auto-deflashing or without auto-deflashing. )

5. MOOG 100 Point Parison control system is a program to change the parison thickness, As the plastic is extruded from the die head, the programming can:
1. Reduce the plastic used
2. Improved wall thickness distribution
3. Reduce cooling time

FEATURES

1. Energy Saving
Energy savings at least 40% greater than conventional fixed displacement pump systems (The energy-saving effect varies depending on the operation conditions. )
2. High Accuracy with Simple Operation
High-Accuracy servo control according to analog pressure (P) / flow rate (Q) voltage commands
3. Longer life for hydraulic units & O sealings
MOOG Servo motor due to its instant reaction speed, it does not require always running like traditional induction motor, so the hydraulic oil temperature is lower, which protect the hydraulic units and O-rings to use more longer life.

4. Faster Shipping Adjustment
Simple adjustment to start a trial run on the machine, meaning a shorter adjustment time
5. Improving the Working Environment
Reduced noise during operation
6. Exceeds Standard of High Efficiency Motor regulation
Incorporating a motor dedicated to servo-based rotational speed control
Since no induction motor is used, the maximum discharge rate of the pump does not fluctuate depending on the power supply frequency, making it unnecessary to adjust the machines' maximum speed for each shipping destination.

 Automatic Extrusion Blow Molding Machine TCY75II

u   Product: 0~5 L Bottles
u   Power supply: 380/220v 50/60 Hz Tri-phase
u   Die head number: Single / Double
u   Suitable raw material: PE, PP, PVC, PS, PETG
u   Output capacity: 220~240 pcs/h (5L) / with single head
                               450~480 pcs/h (1L) / with double head
 

Basic parameters	Suitable material	PE.PP,PVC,PS,PETG,so on
	Max volume	5L (Single head)
	Output capacity	220~240 pcs/h
	Size	3.8×2.3×2.5(M)
	Weight	4.8T
system	Specification	Parameters		Note
Plasticizion system
	Summarize	High efficient low power consumption plasticizion system,transducer control,self-protect function when started at low temperature
	Reducer	Material of Gear box body: HT200 Material of gear: ZG35CrMo Material of bearing: 42CrMo Heat treatment of Gear: Quenching		Brand: GuoTai (The best Gearbox supplier in China)
	Screw	75mm,L/D ratio 25/1, Material: 38CrMoALA  Nitriding heat-treatment  Cooling by cooling Fan		Cooling system available
	Plasticization	100Kg/H		HDPE
	Heating Zone	3-4 Aluminum Heater		Automatic heating
	Heating power	4KW/H
	Extrusion Motor	Three phase asynchronous motor (380V,50HZ) 30HP		Brand: Siemens
	Cooling Fan	3-4zone		Automatic cooling
Extrusion system
	Summarize	High-grade alloy steel, center feeding Avaible to change to double die head or thriple die heads
	Die head number	Single head for 5L / double head for 1L
	Center distance of die heads	130mm or 160mm for Double die head 75mm or 80mm for Four die head
	Die head	Material of the die Head:38CrMoAlA+40Cr+45# Steel Die head corn mirror degree		We provide complete set die for each sample free
	Heating	3-4   Stainless steel heating cycle With Plug type heater High quality thermocouple for temperature checking		Plug type heater more easy and convinient for changing die heads
	Heating power	3~5KW
Clamping system	Automatic Lubricant system for clamping system
	Clamping force	80KN
	Template distance	150~560mm
	Max mould size	400X450mm
	Platen moving stroke	520mm
	Lubrication	Equiped with automatic lubrication system
Electric system	Summarize	PLC+ touch screen(man-machine interface)standard extrusion blow molding machine controlling system(AUTO monitoring, fault-alarm, auto counting ,auxiliary function available)		SIEMENS or MITSUBISHI PLC System + TOUCH SCREEN
	Operate interface	Touch screen, automatic self-diagnose alarm system
	Temperature control	Automatic temperature control module		SIEMENS OR MITSUBISHI MODULE
	Electrical parts	Schneider electricals & Omron relay
	Electric protection	Ampere overload, electric short circuit self-protection function
	Parison controller	JAPAN MOOG 100 points parison controller + Moog servo Valve + stainless oil tank + oil pipes & fittings (Optional : 10500 USD/ complete set if needed )
	Invertor	DELTA (TAIWAN) 380V50HZ One for main screw + another for lever line screw
Hydraulic system	Summarize	Multiple function hydraulic integrated block Proportional control, high efficient
	Oil pump motor	Three phase asynchronous motor (380V,50HZ) 7.5kw
	Oil pump	Imported double pump
	Valves	JAPAN YUKEN Hydraulic valves
	YUKEN Hydrulic valve Precision control More safe and easy to operate and maintenance Also YUKEN series avoid any leakage problem both inner or outter, which makes the all operation reliable and safe.
	O-sealings	High quality O-sealings		We provide spare parts for each sealings
	Oil pipes	Double layer overpressure resistant
	System pressure	LP 100 bar / HP 130 bar    Threads of hydraulic block use of screw joint GE(ISO 1179)
	Cooling system	Separate water cooling cycle, oil cooler cooling system High quality Oil cooler
Pneumatic system	Summarize	Taiwan AIRTAC pneumatic system
	Air pressure	0.8Mpa
	Air displacement	0.8M3/min
	Electromagnetic valve	AIRTAC
Cooling system	Summarize	Separate cooling system of mould, barrel and oil system
	Cooling medium	Water
	Water flow	80L/min
	Water pressure	0.3-0.6MPa

Type of Blow Molding Machine

Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.

EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:

1. Continuous Extrusion Equipment

• Rotary wheel blow molding systems
• Shuttle machinery

2. Intermittent Extrusion Machinery

• Reciprocating screw machinery
• Accumulator head machinery

Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.

Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.

Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers.

Plastic machines we provide ....

Extrusion Blow Molding Machine

Injection Blow Molding Machine

PET Blow Molding Machine

Injeciton Molding Machine

Injection Stretch Blow Molding Machine

Automatic Extrusion Blow Molding Machine TCY75II-1


1. Suitable products
0~5L  HDPE, PP bottles
Applications: milk/ yogurt bottles, food pack containers, plastic jars, chemical bottles, cosmetic bottles, lubricant oil bottles, household bottles, detergent bottles, shampoo bottles, oil bottles...

2. Station
The machine is double station single head, cycle time 19s,
per hour can make 190pcs bottles, and per day can make 4560pcs bottles,
If customers do not need this much production, we also have single station single head machine, per day it can make 3600pcs.
( our engineers will make complete solutions according to customers bottle and capacity demands.)

3. Die head
This machine is using single die head to make 2~5L bottles,
However, the die head can also be changed to double die head, triple die head and 4 head to be able to make other smaller size bottles.

Single die head   (2~5L)
Double die head (0~2L)
Triple die head  (0~750ml)
Four die head  (0~500ml)

Changing the die head system takes around 1.5~3h, this also included heating time.

 

SPECIFICATIONS	UNITS		TCY75II SERIERS
Max container capacity	L		5
Number of die heads	Set		1
Dry cycle time	Second		5
Machine dimension (L*W*H)	M		3.3*2.3*2.6
Total weight	Ton		5.5
CLAMPING UNIT
Clamping force	KN		68
Platen opening stroke	mm		200-500
Platen size	mm		360*470
Max mould size (W*H)	mm		390*470
Mould thickness	mm		210-300
Platen moving distance	Mm		440
POWER
Extrusion motor power	KW		22
Oil pump motor power	KW		5.5
Extrusion heating power	KW		12
Head heating power	KW		5.7
Cooling Fan power	KW		0.26
Total power	KW		45.46
Average power consumption	KW		23.5
EXTRDER UNIT
Screw diameter	mm		75
Screw L/D ratio	L/D		24
Plasticizing capacity	Kg/hour		90
Number of heating zone	Zone		3
Extruder heating power	KW		14.2
Extruder driving power	KW		22
Cooling Fan No			2
Fan power	KW		0.26
DIE HEAD
Head type	Continuous extrusion head
Head No	1	2		3	4
Central distance / mm	-	160		110	85
Max die diameter / mm	135	80		50	30